Manufacturing

A focused tubular-wire production site

Facility facts and the production process used to manufacture SMILE Alloy hardfacing materials.

Welding arc during a hardfacing production process
Founded
August 2010
Site area
2,000 m²
Workshops
1
Tubular-wire lines
4 total
Automated lines
1
Custom lines
3
Stated capacity
300 tons/month
Stated daily capacity
13 tons/day

Process

From batching to inspection

  1. 1BatchingAlloy raw materials are measured and prepared for the selected formulation.
  2. 2FormingSteel strip is formed into a tubular sheath on the tubular-wire line.
  3. 3FillingAlloy core material is metered into the forming strip to fill the tubular wire.
  4. 4DrawingThe filled tube is closed and drawn down to finished diameter.
  5. 5InspectionFinished wire is inspected before spooling and packaging for shipment.

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